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Reversed Cylinders

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yellowandfast View Drop Down
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  Quote yellowandfast Quote  Post ReplyReply Direct Link To This Post Topic: Reversed Cylinders
    Posted: 09-July-2010 at 12:44am
1975 rd 250 to 350 conversion
spec II F1s
1975 RD250 bone stock
1975 Rd 350
1974 RD 350
1973 LT2 100 1900 original miles
1977 RD 400
1978 DT250
1978 DT400
75 DT400
00' Honda Elite 65+ mph
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  Quote yellowandfast Quote  Post ReplyReply Direct Link To This Post Posted: 09-July-2010 at 12:49am

Is it possible to run a RD cylinder reversed like this?

Saw this pic on the internet and was very intriged to try it on a bike.
 
This would be trick on my RD 400 I was going to build this winter !!
 
carbs off the sides of the cylinders, and pipes thru the center of the frame and coming up over the rear tire and out the back of my fiberglass rear section!! 
 
 
Man that would be kick ass looking!!!
1975 rd 250 to 350 conversion
spec II F1s
1975 RD250 bone stock
1975 Rd 350
1974 RD 350
1973 LT2 100 1900 original miles
1977 RD 400
1978 DT250
1978 DT400
75 DT400
00' Honda Elite 65+ mph
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  Quote matt Quote  Post ReplyReply Direct Link To This Post Posted: 09-July-2010 at 9:55am
The only disadvantage I've heard of is that the exhaust side of an engine is hotter and by reversing the cylinders on the RD you are going to reduce the cooling on the exhaust side.  However, I don't know how significant that is and I doubt if anyone has instrumented an RD400 with reversed cylinders to determine the impact of heat.
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  Quote ross t Quote  Post ReplyReply Direct Link To This Post Posted: 09-July-2010 at 10:04am
The "ram air" effect you could get by doing a scoop out in the cold incoming air would be huge. 
 Keep in mind. Engines are air pumps..........The more air in, the more air out.
                                                    That  = more power. 
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  Quote Coyote Quote  Post ReplyReply Direct Link To This Post Posted: 09-July-2010 at 12:40pm
The "ram air" effect you could get by doing a scoop out in the cold incoming air would be huge.

There was a thread on mac dizzy a while back.
It seems that the scoops on modern superbikes give a small boost that starts as you pass 100 MPH.
And the boost is only like 1 PSI at 150 MPH.
I was surprised that the gains were not larger, but air is very light.
.
The big gain is cool air.

At least that is what I read,
Dave
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  Quote h2rtuner Quote  Post ReplyReply Direct Link To This Post Posted: 09-July-2010 at 6:17pm
I am doing a reversed cylinder, liquid cooled Kawasaki H2 750 triple for one of my street bikes, long term project. Only thing I see that could be better on the Yamaha engine shown, would be CASE REEDS, not cylinder reeds. That's the way I am doing the Kawasaki H2. 
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  Quote atkm Quote  Post ReplyReply Direct Link To This Post Posted: 09-July-2010 at 8:35pm

If you mean an air-cooled RD400...I would maybe say no...unless you do a lot of mods. The port angles in the crank-case do not match the ports in the cylinders without a lot of grinding to match up. I have seen some that people have tried to grind away to match...and then of course, the epoxy became needed ...and it looked pretty ugly........but again, some people can do anything, and make it work.  

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  Quote yellowandfast Quote  Post ReplyReply Direct Link To This Post Posted: 10-July-2010 at 1:11am
hhhmmmm, interesting, didnt know the ports didnt line up, hadnt thought about the heat from the exhaust on the cylinders either. I will have to do some more research. I def. dont want an epoxy job  bottom end on my bike, for a number of reasons as well.
 
Good info, keep it coming!
1975 rd 250 to 350 conversion
spec II F1s
1975 RD250 bone stock
1975 Rd 350
1974 RD 350
1973 LT2 100 1900 original miles
1977 RD 400
1978 DT250
1978 DT400
75 DT400
00' Honda Elite 65+ mph
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  Quote Vintage Smoke Quote  Post ReplyReply Direct Link To This Post Posted: 10-July-2010 at 1:23am
I always wanted to do that as well. A few things I considered, that have not been mentioned...
 
Pipes would have to be very short..
and
You are changing the thrust load somewhat on the skirt of the piston. I don't know how much, but you would need to check it out.
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  Quote yellowandfast Quote  Post ReplyReply Direct Link To This Post Posted: 10-July-2010 at 1:25am
HOw are you changing the thrust load?
1975 rd 250 to 350 conversion
spec II F1s
1975 RD250 bone stock
1975 Rd 350
1974 RD 350
1973 LT2 100 1900 original miles
1977 RD 400
1978 DT250
1978 DT400
75 DT400
00' Honda Elite 65+ mph
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  Quote torqu3e Quote  Post ReplyReply Direct Link To This Post Posted: 10-July-2010 at 6:56am
There is another thing that one needs to take into consideration. This was the reason that Yamaha went back from the reverse cylinders on the TZ series of road racers.

There were issues that the crank spinning forward on the reverse cylinders causes the piston to hit and rock at BDC on the intake side, causing significant damage to skirt and cylinder lining. Dunno how this is not that much of a concern on the normal cylinder orientation but this caused them to go back from reverse cylinders.
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  Quote Vintage Smoke Quote  Post ReplyReply Direct Link To This Post Posted: 10-July-2010 at 9:45am
Originally posted by yellowandfast

HOw are you changing the thrust load?
 
I'll take a somewhat educated guess here. In addition to what torqu3e said above...
 
The piston DOES want to go straight down but the connecting rod is at an angle which creates side loading on the power stroke. Also there is the rocking of the piston when it changes direction. The intake ports are much lower in the cylinder than the exhaust which may come into play as well.
 
Like I said before, I have never actually sat down and figured out how much of a differance it would be, but I would want to look into it before I tried reversing the cylinders. This topic came up here a long time ago and I believe someone more knowledgeable than me brought up these points.
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  Quote ross t Quote  Post ReplyReply Direct Link To This Post Posted: 10-July-2010 at 10:07am
For every 10 degrees you lower the in coming ambient air you'll gain 7- 10% in HP. 
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  Quote Coyote Quote  Post ReplyReply Direct Link To This Post Posted: 10-July-2010 at 11:46am
Actually, in normal cylinders the cocking of the piston puts the skirt into the intake port.
This is why you really shouldn't widen a 400 port beyond the stock 40 mm width.
.
Yamaha turned the cylinders around just for this reason, the intake port size was limiting power once they went to reed valves.
.
With the cylinders reversed, the piston tends to cock towards the exhaust side, and of course the piston skirt is down past the bottom of the exhaust port by then. An ideal situation.
.
The problems are:
1) Carb angle, which can be mostly fixed by turning the boots upside down.

2) The pipes are short, less than 900 mm or even shorter. This is good if you are going to run 200 degrees exhaust duration and let the motor redline at 11K or more. The problem is the 400 crank is resonant at 10,500 RPM and life above that is very short(the crank wheels spread).

3) It is hard to fit carbs and aircleaners and still clear the front tire. A 17" rim and tire may help.

4) The cooling problem mentioned above, it is good to have the exhaust side and the headers right up front in the breeze.

5) The carbs are still going to be bathed in road grit, rain and any dirt you ride through.

I have seen pictures of RD350's and RZ's with reversed cylinders, and I'm sure that people have reversed 400 cylinders.
As I said before the "ram Air" effect is very small, this does seem counter-intuitive, but I have seen measurements done on modern superbikes that show less than a hundred Ten millibars at 60 MPH.
.
And installing a "Funnel" on the intakes does not increase the pressure (I don't know why, at first glance I thought it would) but I have read several places that it does not.
If anyone knows why a scoop or "funnel" gives no gain, I would like an explanation.
.
Dunno how this is not that much of a concern on the normal cylinder orientation but this caused them to go back from reverse cylinders.

Actually Yamaha went to case reeds and then the V-Twin.
I heard the biggest problem was the pipes and the mono-shock being in the same place, and also regulation of pipe temperature was harder with the pipes hidden up under the seat.
.
But, it has been done before. I am just not sure it is worth the effort. IMO

Dave

Edit: Corrected pressure number
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  Quote torqu3e Quote  Post ReplyReply Direct Link To This Post Posted: 10-July-2010 at 12:07pm
I am with Dave on this one. It has certainly been done before enough number of times, is it worth the effort, I doubt.

An LC topend on the AC bottom end, now that sure has its benefits.
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  Quote h2rtuner Quote  Post ReplyReply Direct Link To This Post Posted: 10-July-2010 at 12:21pm
"Thrust loading"is NOT a problem. Neither is exhaust port heat from the reversed cylinders, as we have success from things like RZ500, YZR500, Suzuki RD500, Honda v4 road racing engines, etc. Even Yamaha built an inline 500 engine for road racing that had two of the four cylinders conventional, aimed exhaust to the front, and the two others reversed, exhaust out the tail section. That half reversed engine ended up World Champion, so, no issues.

Hurley Wilvert and I built a single cylinder R5 years ago, that used one TZ750 cylinder, pipe and carb, street riddeen single cylinder bike, as a test bed. Total loss lighting, TZ ignition. We had NO problems running the TZ750 cylinder both conventional, AND later, reversed, with case mods.
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  Quote matt Quote  Post ReplyReply Direct Link To This Post Posted: 10-July-2010 at 12:49pm

Are any of the bikes you mentioned aircooled?

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  Quote BigBird Quote  Post ReplyReply Direct Link To This Post Posted: 10-July-2010 at 1:02pm
Originally posted by torqu3e

There is another thing that one needs to take into consideration. This was the reason that Yamaha went back from the reverse cylinders on the TZ series of road racers.

There were issues that the crank spinning forward on the reverse cylinders causes the piston to hit and rock at BDC on the intake side, causing significant damage to skirt and cylinder lining. Dunno how this is not that much of a concern on the normal cylinder orientation but this caused them to go back from reverse cylinders.
I think the opposite is true.  Starting with The H model through the A model reverse cylinder motors (U W and A, 1988, 1989 and 1990 models were the 3 years of of the reverse cylinder motors) all had cranks that rotated backwards due to the water pump / primary drive jack shaft.  the N (1985) and newer had case reeds and for the most part had no intake port.  Thrust load is an issue with the intake side for motors with intake ports positioned in the cylinder.  The TZ500 and TZ750 inline motors all turned backwards, this placed the thrust load on the exhast side of the cylinder during the power stroke.  They have much better piston live than the pre-H model (1981) TZs as compared to the TZ250/350.  
 
The RZ motor in the picture has also been shortened (sorry if someone has already pointed this out) I believe it is modified to fit in a modern TZ delta box frame. 
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  Quote BigBird Quote  Post ReplyReply Direct Link To This Post Posted: 10-July-2010 at 1:10pm

There was a picture of an RZ conversion with the cylinders reversed, the guy had installed a 90 degree turn reed boot, the carbs stuck out the side like an RG500.  Not sure it would be a good setup for HP. 

 
I believe in the absence of a sealed air box and some length or column behind the scoop or funnel to store the volume and build some pressure, the additional air fills the scoop/funnel then just begins to spill out unable to create any significant pressure because it is uncontained.
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  Quote Vintage Smoke Quote  Post ReplyReply Direct Link To This Post Posted: 10-July-2010 at 3:42pm
Originally posted by BigBird

The RZ motor in the picture has also been shortened (sorry if someone has already pointed this out) I believe it is modified to fit in a modern TZ delta box frame. 
 
Hmmmmm..a shortened RZ motor....
 
I wonder if I can shorten an RD motor and squeeze it in my wifes RD200??
 
Right after I put the big block Chevy motor in a Chevette.
Vintage Smoke!! Performance Parts for Vintage 2 Strokes.
973-702-8900
Formerly known as Blacksmith (Nick from Blacksmith Cycles)
77 RD400 stocker
75 RD200 Electric
Banshee triple engined project
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